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Pallet conveying system
Pallet conveying system
Toothed belt conveyors
Belt conveyor
Accumulation chain conveyors
Flat top chain conveyor
Roller conveyors
Pallets
Transverse conveyor unit
Curve
Positioning unit
Rotate unit
Lifter
Transportation control
Comprehensive supporting services
Comprehensive supporting services
Whole line planning
Loading and unloading of the manipulator
Tooling design and processing
Lift unit
Material caching appliance
Air conveyor platform
Dust cover
Dust removal device
High temperature conveying
Electrical standardization
Other non-standard conveying devices
On-site construction
Modular pallet conveying system
The modular pallet conveyor system covers accumulation chain conveyors, flat belt conveyors, and flat top chain conveyors
Machines, , light load and heavy load roller conveyors, according to different loads, applications Environment and size are selected
Toothed belt conveyors
Belt conveyor
Accumulation chain conveyors
Flat top chain conveyor
Roller conveyors
Pallets
Transverse conveyor unit
Curve
Positioning unit
Rotate unit
Lifter
Transportation control
Toothed belt conveyors
Toothed belt conveyor, single section load capacity ≤ 60KG, suitable for light and light load conveying. With the hoist, it can form a double-layer belt conveyor line to achieve reciprocating conveying; With the transverse conveyor unit,it can be composed of circular conveying Feed belt to achieve return conveying. With the characteristics of smooth, dry, clean and low noise, it is widely used in automotive electronics assembly,New energy battery cell assembly logistics line.
Belt conveyors
Belt conveyor is a kind of conveyor line with strong load capacity in belt conveying system, with a single load capacity of ≤ 250KG, suitable for medium load conveying. With the hoist, it can form a double-layer belt conveyor line to achieve reciprocating conveying; With the transverse conveyor unit, it can form an annular conveyor belt to achieve return conveying. It is stable, dry, clean and low noise Features, widely used in automotive electronics assembly, new energy battery cell assembly logistics line.
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Accumulation chain conveyors
The accumulation chain conveyors, contains a triple The accumulation chain conveyors, 2.5 times accumulation chain conveyors and a single accumulation chain conveyor. The accumulation chain conveyors referred to here is a single-speed conveyor (triple accumulation chain conveyors and 2.5x accumulation chain can also be consulted). The single-stage load capacity ≤2200KG, which is suitable for heavy load transportation. With the lifter, it can form a double-layer accumulation chain assembly line to achieve reciprocating transportation; With the transverse conveyor unit, it can form an annular conveyor belt to achieve return conveying.
Flat top chain conveyors
Flat top chain conveyor, single section load capacity ≤ 700KG, suitable for medium load conveying. With the hoist, it can form a double-layer pallet assembly line to achieve reciprocating transportation; With the transverse conveyor unit, it can form an annular conveyor belt to achieve return conveying.
Roller conveyors
Roller conveyors, include single and double chain roller conveyors (suitable for light loads) and bevel gear accumulation conveyors (suitable for heavy loads). The roller conveyor referred to here is a bevel gear type accumulation conveyor (single and double chain roller conveyors can also be consulted). The single-stage load capacity can reach more than 4 tons, which is suitable for heavy-duty transportation. With the transverse conveyor unit, it can form an annular conveyor belt to achieve annular return conveying. Suitable for automobile production line assembly line, new energy lithium battery PACK line and module line.
E-mail/E-mail: info@vitrans.cn (Head Office)
Info.sz@vitrans.cn (Shenzhen Office)
info.wx@vitrans.cn (Wuxi Office)
Tel/Head Office Tel: (+86) 0769-8379 1839
Fax/Head Office Fax: (+86) 0769-8379 1839
Pallets
he pallets is an indispensable bearing medium for the pallet conveyor. The pallet size can be extended from 160mm*160 mm to 1200mm*1200mm size (larger than this range can be customized beyond standard, welcome to inquire), and the product size is applicable to a wide range. The load plate on the pallet can be installed as a pallets fixture by customer-specific machined holes. The pallet is characterized by high wear resistance.
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Transverse conveyor
The transverse conveyor unit is also known as the jacking traverse unit.With the linear section conveyor line can be formed into an annular conveyor belt to achieve backflow transportation.
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ET 2/S Transverse conveyor
The motor is mounted on the side of the conveyor line,
freeing up the bottom position and the multi-layer wire
body environment
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ET 2/T Transverse conveyor
Conveyor section environment with 2 ET 2/S units integrated,
small spacing side by side
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EH 2/S Transverse conveyor
The motor is located under the traverse unit in a single-layer
wire environment
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ET 2/SE Transverse conveyor
Integrated by ET 2/S and a section BC 2 conveyor line
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ET 2/TF Transverse conveyor
Integrated by ET 2/S and a section BC 2 conveyor line
Curves
A curve is also called a turn. It can be combined with a straight conveyor line to form a circular conveyor line to realize reciprocating backflow transmission.
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KV/90 Turning unit
With independent drive unit, drive round belt to complete 90 ° turn
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KV/180 Turning unit
With independent drive unit, drive round belt to complete 180 ° turn
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CV/90 Turning unit
With independent drive unit, drive the plastic flat top chain to complete the 90 ° turn
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CV/180 Turning unit
With independent drive unit, drive the plastic flat top chain to complete 180 ° turn
Positioning unit
The jacking positioning unit enables precise positioning of the pallets pallet and realizes the high-precision conveying of the assembly line. The jacking positioning unit is a prerequisite for precision conveyor lines.
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Rotate unit
The lifting rotary unit allows the tooling tray to change direction.
lifter
The lifter and the linear conveyor can form a double-layer pallet conveyor line to achieve reciprocating conveying.
LP/P rodless cylinder hoist
Rod cylinder hoist, lifting power driven by rodless cylinder is suitable for double layer wire, cost-effective, and the cycle time requirements are not high (lifting speed up to 300mm/s) working conditions
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LP/S lead screw hoist
Lead screw elevator, lifting mechanism driven by servo motor is suitable for double or multi-layer wire body, the cycle time requires fast (lifting speed up to 500mm/s) working conditions
Transportation control
The conveying control element includes a stopper, a cushioning stopper and a stopper for controlling the transmission of pallets on the conveyor line, including functions such as stopping, separation, position sensing and control.
SG stopper
Jacking rotation unit that rotates in the same direction all the
time (can be reset individually)
The rotation angle is 90°
SG/D buffer stopper
Pneumatic control start-stop, with cushioning cylinder,
in a certain range of shock absorption effect
SG/R check holder
No control, comes with a one-way blocking effect,
can effectively eliminate the pallet return trip
Comprehensive supporting services
Comprehensive supporting services cover the whole line planning, manipulator loading, tooling design and processing, liter Descending device, material caching device, air conveyor platform, dust cover, dust removal device, high Temperature conveying, electrical standardization, other non-standard conveying devices and on-site construction.
Whole line planning
Loading and unloading of the manipulator
Tooling design and processing
Lift unit
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Material caching appliance
Air conveyor platform
Dust cover
Dust removal device
High temperature conveying
Electrical standardization
Other non-standard conveying devices
On-site construction
Whole line planning
Vitrans's sales engineers can participate in the customer's whole line planning and design in the early stage of the project, and we can provide the
corresponding conveying scheme according to the customer's process flow and specific requirements. The services include:
Wait...... We only want to do more for our customers!
E-mail/E-mail:：info@vitrans.cn（Head Office）
Info.sz@vitrans.cn（Shenzhen Office）
Info.wx@vitrans.cn（Wuxi Office）
Tel/Head Office Tel: (+86) 0769-8379 1839
Fax/Head Office Fax: (+86) 0769-8379 1839
Loading and unloading of the manipulator
The manipulator is a device to realize the docking of the conveyor line and the material of the special machine equipment, so that customers can more thoroughly focus their time and energy on the special machine equipment, and the rest is handed over to Vitrans. The Vitrans team can solve the problem from analysis, design, production to installation and commissioning. The service covers a wide range of robots, gripper jaws and their electrical controls.
Three-axis manipulator and gripper jaw
Four-axis manipulator and gripper jaw
Six-axis manipulator and gripper jaw
Tooling design and processing
Tooling design and processing is a necessary guarantee for the pallet conveyor to achieve high-precision conveying positioning of products. Vitrans team combines the manipulator grasping method, product positioning analysis, positioning mode, etc., to ensure the positioning accuracy required by customers. Rapid Changeover (SMED) is a necessary requirement for future automation, and the Vitrans team will also incorporate compatibility with a variety of products into the design idea in the tooling design stage.
Electronics tooling
Auto parts tooling
Lift unit
The lift device is a necessary device for the complete line layout, which can realize the reciprocating and returning flow of the pallet. Vitrans's lift equipment covers rodless cylinder lifts, lead screw lifts, continuous lifts, heavy-duty lifts, arch bridge lifts, high lifts, etc.
Rod cylinder lift
Lead screw lift
Continuous lift
Arch bridge lift
Heavy duty lifts
High lift
Material caching appliance
Material caching device, also known as NG caching device, is generally used in the field of new energy battery transportation. The material caching device can be customized according to the customer's requirements of the cache combing.
E-mail/E-mail: info@vitrans.cn (Head Office)
Info.sz@vitrans.cn (Shenzhen Office)
Info.wx@vitrans.cn(Wuxi Office)
Tel/Head Office Tel: (+86) 0769-8379 1839
Fax/Head Office Fax: (+86) 0769-8379 1839
Air conveyor platform
The air conveyor platform can ensure that the conveyor is transported between different workshops, and can be customized according to the customer's specific height and layout, and can be used with a high-position elevator.
Air transport steel platform
Dust cover
The dust cover is an indispensable part of the conveyor in the clean workshop, and Vitrans uses aluminum profiles and acrylic plates as the main body to achieve both beautiful and cost-effective results.
Dust cover
Dust removal device
The dust collector cleans the tooling tray. Since the pallet and tooling are in direct contact with the product, in order to ensure the cleanliness of the product production environment, the dust removal device has become a necessary device.
Dust collection device model diagram
Physical drawing of the dust removal device
High temperature conveying
High temperature conveying has a wide range of applications in the field of auto parts and new energy battery baking, and Vitrans can achieve up to 180 °C conveying in the field of high temperature transportation.
120°C high temperature transportation
150 °C high temperature conveying
The entrance and exit of the high temperature furnace
Electrical standardization
Vitrans has achieved standardization in the electrical aspect, covering the standardization of consumables and the standardization of wiring, so as to realize the modularization of electrical wiring. Electrical standardization can greatly improve the aesthetics of the whole line, reduce the wiring time and error rate of on-site construction.
Dust collection device model diagram
Other non-standard conveying devices
Vitrans can also customize non-standard conveying devices according to the specific needs of customers
Rotor conveyor line for automotive motors
On-site construction
In order to minimize the energy and time of customers, all of Vitrans's conveyor products provide on-site construction services for customers.
On-site construction